Manufactured Flex RangeGen-Flex Medium Voltage

A locally engineered, project-configurable medium-voltage generator switching solution for demanding industrial power systems.

Designed to place the product, its engineering value, supporting media and technical documents in one permanent customer destination—while keeping application-specific design discussions with PPE Technologies specialists.

Built around the customer's projectA clearer digital explanation of the engineering value

Gen-Flex brings structure and consistency to medium-voltage generation projects, helping align equipment, controls and protection within a coordinated system. The result is a project-focused solution that can be shaped around the technical demands, operating conditions and long-term requirements of the site.

Engineered for safe integration

Project-specific protection, control, interlocking and interfaces can be coordinated as part of a complete engineered solution.

Flexible configuration

A modular product approach makes it easier to adapt the arrangement, controls and equipment interfaces to the site’s requirements.

Local lifecycle support

Engineering, manufacturing, testing, commissioning and ongoing support can be coordinated through one South African project team.

ENGINEERED FOR PERFORMANCEElectrical Engineering Solutions Built Around Your Needs

Power Plant Electrical Technologies (Pty) Ltd delivers specialised electrical engineering, manufacturing and project solutions designed around safety, reliability and performance.

Earthing Systems & Power Quality Studies
Motor Control Panels & Variable Speed Drives
Load Flow Studies & Electrical Protection
Power Factor & Harmonic Studies
Low & Medium Voltage Switchgear
Switchgear Retrofits & Upgrades
Containerised Substations & E-Houses
PLC & Automation Panels
Project Execution, Manufacturing & Commissioning
Hazardous Area Design

Typical project environmentsWhere Gen-Flex can be positioned

Gen-Flex is suited to projects where medium-voltage generation must integrate cleanly with the wider electrical network. Its modular, project-driven approach allows the system architecture to be adapted to different site layouts, operating priorities and infrastructure requirements.

Industrial plants

Reliable switching and control for generator-connected industrial distribution systems.

Mining operations

Project-configured power continuity solutions for demanding operating environments

Utilities & infrastructure

Medium-voltage generator integration for critical networks and facilities.

Containerised substations

Coordinated switchgear and generator interfaces within engineered e-house solutions.

Technical overviewUnderstanding the system architecture

Gen-Flex is built around the coordinated operation of medium-voltage generation equipment within a wider electrical system. The overview alongside introduces the key engineering areas that shape the solution, providing a useful foundation before moving into detailed project-specific design and specification.

Product category

Compact medium-voltage generator switchgear panel (single busbar)

Configuration

12 kV service voltage, 1250 A busbar, 50 Hz; short-time withstand 25 kA (3 s), 63 kA peak, 95 kV BIL; complete single-busbar panel, approx. 1950 × 600 × 1050 mm (H×W×D)

Protection & control

ABB VD4 vacuum circuit breaker with current/voltage transformers and IED protection relays; metering, synchronising and control; internal-arc classified IAC AFLR; IP4X outer / IP20 inner (IEC 60529)

Interfaces

Generator, upstream/downstream switchgear and PLC/SCADA integration; IEC 61850 communication over metallic media

Manufacturing

Engineered, assembled and factory tested by PPE Technologies to IEC 62271, ISO 9001-2015

Project support

Design coordination, factory acceptance testing (Nelspruit, RSA), installation support, commissioning and lifecycle services

Documentation

Project drawings, test records, operating information and supporting product documents

Product resourcesExplore the Gen-Flex resources

Supporting material provides a broader view of the Gen-Flex solution, from the overall engineering concept through to the detail behind its medium-voltage application. The resources below offer additional context for understanding the product and how it fits within project planning and system design.

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Medium-Voltage Terms in Context

A single busbar is a common conductor arrangement within an assembly, to which the relevant circuits connect. A vacuum circuit breaker interrupts current within a vacuum interrupter. Current transformers and voltage transformers produce measured signals corresponding to current and voltage for functions such as protection, metering, and control.

An IED protection relay is an intelligent electronic apparatus that processes measured electrical quantities and applies configured protection logic. BIL refers to the insulation level associated with an impulse-voltage withstand classification. Short-time withstand describes the ability of an assembly or circuit to withstand a specified current for a defined duration, while peak withstand refers to the maximum instantaneous current associated with that withstand assessment.

Internal-arc classification describes the conditions considered for the behaviour of an assembly during an internal-arc event. IP4X and IP20 are enclosure protection designations: the first characteristic concerns protection against access to solid foreign objects, the second concerns water ingress, and the ‘X’ means that the other characteristic is not specified in that designation.

From Measurement to Supervisory Signals

In a protection-and-control arrangement, current transformers and voltage transformers provide instrument signals derived from the electrical circuit. Those signals can be made available to an IED protection relay for protective functions and to metering functions for observing electrical quantities. The relay and metering functions are distinct even when they use related measured inputs.

Synchronising functions compare relevant electrical conditions before a switching operation is permitted by the applicable control logic. At supervisory level, PLC/SCADA terminology describes the relationship between local control logic and supervisory monitoring, control, and data acquisition. Where IEC 61850 communication is identified, the communication reference concerns the exchange of information between compatible substation automation equipment; the project requirements should define the data, functions, and network arrangement.

Reading a Medium-Voltage Parameter Schedule

A technical schedule separates electrical quantities from physical dimensions. Service voltage is expressed in kV, busbar current in A, and system frequency in Hz. Fault-withstand values are commonly expressed in kA and may be paired with a time in seconds or identified as a peak quantity. These categories describe different aspects of an assembly and should not be treated as interchangeable measures.

A BIL value, expressed in kV, relates to impulse insulation withstand rather than normal operating voltage. Enclosure dimensions written as H×W×D identify height, width, and depth, and are physical envelope information rather than an electrical rating. When reviewing a schedule, the applicable system conditions, connection arrangement, protection requirements, environmental conditions, and interface responsibilities should be defined separately from the values printed in the equipment description.

Gen-Flex Flyer

A concise introduction to Gen-Flex, outlining the solution’s purpose, structure and role within medium-voltage generation projects.

Gen-Flex Brochure

A deeper overview of Gen-Flex, with additional detail on system design, integration and project-focused engineering.

Request project information

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Discuss your medium-voltage application

Speak to the PPE Technologies team about your medium-voltage requirements and explore a Gen-Flex solution engineered around your project.